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Steel Pipe Making Machine

  • SP165 steel pipe manufacturing machine process
SP165 steel pipe manufacturing machine process

SP165 steel pipe manufacturing machine process

  • Pipe size:76-165mm
  • Pipe thickness:2.0-6.0mm
  • Productin speed:20-50m/min
  • Pipe material: carbon steel, Stainless steel
  • Product description: SP-165 (diameters 76-165 mm) steel pipe manufacturing machine process is for 21-89 mm diameters round tube,127x127mm square tube or 100x150mm rectangular tube,the thickness is 2.0-6.0 mm based on the
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SP165(76-165mm) steel pipe manufacturing machine process is a series of steel pipe manufacturing process that builds longitudinal weld seam pipe with steel strips of certain width. It starts by uncoil and flatten the slit steel coils into steel strips. The flattened steel strips will be inserted into the forming machine and the rollers in the machine will bend the strip to a round pipe shape. The round steel pipe manufacturing machine. then be sent into the weld box where the pipe is welded by a high frequency or solid state welder. The steel pipe machine be formed to expected shape (round/ square/ rectangle etc) or size in a sizing machine. Finally the pipe will be cut to length and bundled.

1. Parameters of steel pipe manufacturing process

Model Unit SP115 SP165 SP219
Diameter of Welded Tubes mm 38-127 76-165 90-219
Size of Square Tube (Max.) mm 100x100 127x127 165x165
Size of Rectangle Tube (Max.) mm 80x120 100x150 140x200
Wall Thickness of Round Tube mm 1.5-5.0 2.0-6.0 3.0-8.0
Wall Thickness of Square  Tube mm 1.5-4.0 2.0-5.0 3.0-6.0
Wall Thickness of Rectangle Tube mm 1.5-4.0 2.0-5.0 3.0-6.0
Speed of Tube Welding m/min 15-60 15-50 15-50
Power of Major Motor KW 132 x2 200 x2 250 x2
High Frequency Power KW 400 500 600

2. Process flow of steel pipe machine

pipe making machine, pipe welding machine

Step 1: Uncoiler

Function: support rolled plate and strip tension for steel pipe manufacturing machine, by the frame, main shaft, increases of drum, brake.

There are 3 types: pneumatic, hydraulic and manual.

decoiler uncoiler unwinding of erw pipe mill

Step 2: Shear & Butt-welding

Function: Shear the end of each strip coil, then welding them together, so that steel pipe machine can be continue production.

2 Types: Automatic & Manual

head shear and welder for pipe making machine

Step 3: Strip Accumulator

Function: storage strip to keep continue production.
2 Types: Horizontal / Vertical

Advantage: Horizontal type can be larger storage. Vertical type is much cheap and small space occupied.

vertical accumulator horizontal accumulator

Step 4: Forming Section

Function: forming the tube from strip
Advantage:
>Advanced forming technical
>One-stage molding platform
>Reliable quality gear box

>Siemens Beide motor

forming section of steel pipe mill

Step 5: High Frequency Welding

Function: Welding the pipe , different thickness & diameter, the power of the steel pipe manufacturing process welder

Our advantage: We choose the China best welder: Sanyi brand.

high frequency welding station for steel pipe machine

Step 6: Sizing Section

Function: sizing the tube to precise size
Advantage:
>Advanced sizing technical
>One-stage molding platform
>Reliable quality gear box and Siemens Beide motor

>High precision, low error of the pipe size

sizing parts for erw tube mill

Step 7: Flying saw / Cold Saw

Function: cutting the tube mill line tube to right length.
Fly saw: easy to operation, low investment.

Cold saw: no noise, no burr cutting precision and cross section.

fly saw cold saw and cutting saw

Step 8: Run Out Table.

Function: run out the pipe, packing the pipe for steel pipe manufacturing machine

Type: Automatic or manual

run out table for tube making machine package


3. Applications of steel pipe manufacturing process

1. Oil & Gas Pipes 7. Wire and Cable Protection Pipe
2. Heating Pipe 8. Structural Support Steel Pipe
3. Low-pressure Process Pipeline 9. Industrial Steel Pipes
4. Low Pressure Fire Fighting Pipeline 10. Decoration Pipe
5. Sewage Pipes 11. Water Pipe
6. Steel Scaffolding Pipe 12. Building pipe

4. Photos of steel pipe manufacturing process

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5. Final product of steel pipe machine

Material:  carbon steel, galvanized steel pipe, mild steel, iron, black steel, ms steel, etc.

welding pipe welded tube

6. Whole series of steel pipe machine

Options of steel pipe manufacturing machine and steel pipe manufacturing process

steel square pipe making machine,erw pipe making machine

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